Single and Double Wire Braid Hydraulic Hoses System

We provide hydraulic hoses used in pressure as well as supply hydraulic hose with wire braid for high temperature.

Wire braid hydraulic hoses can be divided into many types according to the layer number. Here we will introduce two kinds of wire braid hydraulic hoses that are widely used in the markets. They are namely single wire braid hose and double wire braid hose.

Steel wire braided hoses can be used to transport petrochemicals and hydraulic fluids under relatively high pressures and temperatures. In addition, oil-resistant wire braided hoses can provide flexible connections between steel pipes in hydraulic systems. They can find their applications in the fields of mine hydraulic bracket, automatic hydraulic systems of oil field exploiting machine, mine projects and other industrial sectors, especially used as jackhammer component. It can withstand in the temperature of -40°C to +100°C, and the maximum temperature can be +125°C. Also the surface of steel wire braided hydraulic hose can be two types including smooth and fabric surface.

SINGLE WIRE BRAID HOSES

In order to provide flexible connections in hydraulic systems plumbed with steel tubing or steel pipe single wire braid hoses have a rubber tube, a single layer of braided steel wire and a rubber cover.

Construction: The single wire braid hydraulic hose is made of oil resistant synthetic rubber lining, single wire braid reinforcement and oil, fuel and abrasion resistant rubber cover.

A drawing of SAE 100 R1 hydraulic hose with one-braid of high tensile steel wire.

WBHH-01: Wire braided SAE 100R1 hydraulic hose drawing.

A detail specs of SAE 100 R1 on the white background.

WBHH-02: SAE 100 R1 spec and pressure reference.

Table 1: SAE 100R1 Steel Wire Reinforced Hydraulic Rubber Hose Technical Specification
Item Size SAE Size I.D. Reinforcement W.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight
A AT
mm inch dash min. max. min. max. min. max. max. MPa psi MPa psi MPa psi mm kg/m
SAE100R1-01 5 3/16 -3 4.6 5.4 8.9 10.1 11.9 13.5 12.5 21 3045 42 6090 84 12810 90 0.20
SAE100R1-02 6.3 1/4 -4 6.2 7.0 10.6 11.7 15.1 16.7 14.1 19.2 2780 38.5 5580 77 11165 100 0.25
SAE100R1-03 8 5/16 -5 7.7 8.5 12.1 13.3 16.7 18.3 15.7 17.5 2540 35 5075 70 10150 115 0.31
SAE100R1-04 10 3/8 -6 9.3 10.1 14.5 15.7 19.0 20.6 18.1 15.7 2280 31.5 4570 63 9135 125 0.36
SAE100R1-05 12.5 1/2 -8 12.3 13.5 17.5 19.0 22.2 23.8 21.5 14 2030 28 4060 56 8120 180 0.45
SAE100R1-06 16 5/8 -10 15.5 16.7 20.6 22.2 25.4 27.0 24.7 10.5 1520 21 3045 42 6090 205 0.52
SAE100R1-07 19 3/4 -12 18.6 19.8 24.6 26.2 29.4 31.0 28.6 8.7 1260 17.5 2540 35 5075 240 0.65
SAE100R1-08 25 1 -16 25.0 26.4 32.5 34.1 36.9 39.3 36.6 7 1015 14 2030 28 4060 300 0.91
SAE100R1-9 31.5 1-1/4 -20 31.4 33.0 39.3 41.7 44.4 47.6 44.8 4.3 620 8.7 1260 17.5 2540 420 1.30
SAE100R1-10 38 1-1/2 -24 37.7 39.3 45.6 48.0 50.8 54.0 52.0 3.5 510 7 1015 14 2030 500 1.70
SAER1-11 51 2 -32 50.4 52.0 58.7 61.9 65.1 68.3 65.9 2.6 380 5.2 750 10.5 1520 630 2.00

DOUBLE WIRE BRAID HOSES

When the single wire braid hose cannot provide a measure of safety then a second layer of wire braiding is added. And there are two reasons to consider for this: the extra wire provides for higher working pressure, and the interior braid is still protected if the hose cover has been damaged and the exterior braid may rust and fail. This is an important consideration where hoses are subject to external damage and then left out in the weather (for example the farm machinery). Double wire braid hydraulic hose is widely used in the daily life and industry because of its features of moderate price, large scope of applications and providing of a measure of safety.

This product can bear very high temperature, pressure and vacuum. All possibilities of burst have been reduced to a great extent because of the fabrication of the second wire braid.

Double wire braid hydraulic hose construction: It is made of synthetic rubber lining of oil resistant, two wire braid reinforcement separated by synthetic rubber layer, and synthetic rubber cover that is oil, fuel, weather and abrasion resistant.

A drawing of SAE 100R2 hydraulic hose and we can see two-braid of high tensile steel wire reinforcement.

WBHH-03: Wire braided SAE 100R2 hydraulic hose drawing.

A profile of SAE 100 R2 hydraulic hose and we can see the two-braid high tensile steel wire.

WBHH-04: Two-braid high tensile steel wire reinforcement SAE 100 R2

Table 1: SAE 100R1 Steel Wire Reinforced Hydraulic Rubber Hose Technical Specification
Item Size SAE Size I.D. Reinforcement W.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight
A AT
mm inch dash min. max. min. max. min. max. max. MPa psi MPa psi MPa psi mm kg/m
SAE100R2-01 5 3/16 -3 4.6 5.4 10.6 11.7 15.1 16.7 14.1 35 5075 70 10150 140 20300 90 0.32
SAE100R2-02 6.3 1/4 -4 6.2 7 12.1 13.3 16.7 18.3 15.7 35 5075 70 10150 140 20300 100 0.36
SAE100R2-03 8 5/16 -5 7.7 8.5 13.7 14.9 18.3 19.8 17.3 29.7 4310 59.5 8630 119 17255 115 0.45
SAE100R2-04 10 3/8 -6 9.3 10.1 16.1 17.3 20.6 22.2 19.7 28 4060 56 8120 112 16240 125 0.54
SAE100R2-05 12.5 1/2 -8 12.3 13.5 19 20.6 23.8 25.4 23.1 24.5 3550 49 7110 98 14210 180 0.68
SAE100R2-06 16 5/8 -10 15.5 16.7 22.2 23.8 27 28.6 26.3 19.2 2780 38.5 5580 77 11165 205 0.8
SAE100R2-07 19 3/4 -12 18.6 19.8 26.2 27.8 31 32.5 30.2 15.7 2280 31.5 4570 63 9135 240 0.94
SAE100R2-08 25 1 -16 25 26.4 34.1 35.7 38.5 40.9 38.9 14 2030 28 4060 56 8120 300 1.35
SAE100R2-09 31.5 1-1/4 -20 31.4 33 43.2 45.6 49.2 52.4 49.6 11.3 1640 22.7 3290 45.5 6600 420 2.15
SAE100R2-10 38 1-1/2 -24 37.7 39.3 49.6 52 55.6 58.7 56 8.7 1260 17.5 2540 35 5075 500 2.65
SAE100R2-11 51 2 -32 50.4 52 62.3 64.7 68.3 71.4 68.6 7.8 1130 15.7 2280 31.5 4570 630 3.42
Two braid hydraulic hose machine, two production line and several rolls of braided hydraulic hose.

WBHH-05: Braid hydraulic hose production line.

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